05-09-94 Students Build Electric Race Car ENGINEERING STUDENTS DESIGNING, BUILDING, RACING ELECTRIC CAR COLUMBUS -- Racing fever has hit the College of Engineering at The Ohio State University. Students are designing and building an electric car to enter in a race of the fastest electric vehicles ever. Thirty mechanical and electrical engineering students are taking part in this innovative design project that will culminate in the Cleveland Electric Formula Classic on Saturday, July 9, as part of the Budweiser Grand Prix of Cleveland racing weekend. Ohio State is one of 12 universities competing in the intercollegiate race, which debuts this summer and is sponsored by Centerior Electric of Cleveland. Each university will field an entry whose chassis, tires, suspension and body are identical, but whose electric drives, battery packs and drive trains are student designed. Individual schools will select and install their own motors and batteries. The single-seat, open wheel electric cars resemble their sleek Indy 500 counterparts and are designed for speeds of well over 100 miles per hour. The race course measures 50 kilometers -- about 31 miles -- and includes a battery exchange pit stop. According to Giorgio Rizzoni, assistant professor of mechanical engineering and head of the project, the scarlet and gray entry could easily lead the pack come race day. One reason for this: Indy Light national champion and Ohio State student Bryan Herta will be at the wheel. Race rules require that each car be driven by a professional race car driver. "The driver is a big deal," said Rizzoni. "And Herta isn't just a professional driver, but someone who's used to winning." Last year, in fact, he won the Indy Light Championship and plans to compete in the Indianapolis 500 this year. Indy Light race cars are lighter, less costly versions of Indy 500 formula race cars. The Ohio State student design teams are putting together a car they hope will be capable of winning. Because the emphasis is on utilizing existing technologies (rather than creating new ones), the design teams are evaluating the technical performance, durability, and cost of available components and subsystems. For instance, one group of students has devised a test evaluating the performance of different batteries to see how each would perform under conditions similar to those of the race. Others have focused their efforts on finding and purchasing a high performance motor. Senior electrical engineering student Ron Joffe heads up the group in charge of motor selection. Besides expanding his knowledge of electric motors through the project, he has also gained valuable experience and contacts. "Here you get to deal with the hands-on aspect of engineering, not just theory. Plus, after spending 20 hours a week on the phone doing research about the motor, I've made a lot of contacts in the industry." Added Chris Kipfer, a senior in mechanical engineering, "The hands-on experience is really valuable. You can sit and read a book that tells you how to make things go, but it doesn't really register until you actually try it." Kipfer and others also emphasized the value of their work in terms of the development of electric cars -- an industry with a bright future, according to Rizzoni. For instance, California (the largest vehicle market in the country) has required that major car manufacturers have zero-emission models available in the state by 1998. "Our work will definitely play a role in the advancement of electric car development," Rizzoni said. "The students have learned a lot about the field of electric vehicles, motors, and batteries, which brings them one step closer to being ready to do actual product and design work in the workforce. I wouldn't be surprised if they take jobs in the automotive industry and end up working with electric vehicles." A win for the university also means a $5,000 scholarship grant as well as national exposure. "Electric vehicles are a field that attract national attention. Winning the race could really increase the visibility of Ohio State's College of Engineering and of the university in general," Rizzoni said. Current sponsors of the project, for which the estimated cost is $100,000, are Ohio State's Engineering Experiment Station, College of Engineering, Center for Automotive Research, and departments of Mechanical Engineering and Electrical Engineering. Corporate sponsors include Centerior Electric and Reliance Electric. Project leaders are hoping to obtain additional corporate sponsorship. Other universities competing in the race include Notre Dame, Bowling Green State,, Ohio University, Wright State, West Virginia, Florida A&M, Georgia Tech, Arizona State, Northern Arizona, Polytechnic University (Long Island), Case Western Reserve, and Oklahoma. # Contact: Giorgio Rizzoni, (614) 292-3331 For more information about the race, contact Todd Schneider at Centerior Electric, (216) 447-3200 Written by Marci McNaghten, (614) 292-8308 Photos Available -- call Marci McNaghten, (614) 292-8308. [Submitted by: GERSTNER (gerstner@ccgate.ucomm.ohio-state.edu) Mon, 09 May 1994 11:36:23 -0500 (EST)] All documents are the responsibility of their originator.